Fixed Scissor Lift Platform for CFMOTO Electric Vehicle Assembly

Country / Region: Hangzhou, Zhejiang Province, China
End-User Facility: Zhejiang Chunfeng Power Co., Ltd. (CFMOTO) Electric Vehicle Assembly Plant
Equipment Model: Customized 1-Ton Fixed Hydraulic Transition Platforms (6 Units Delivered)
System Rated Capacity: 1,000 kg (2,204 lbs) per platform
Platform Dimensions: $3, 000 mm \times 2, 000 mm$ ( $9.84 ft \times 6.56 ft$ )
Adjustable Lift Height (Stroke): $700 mm$ to $3, 000 mm$ ( $2.30 ft$ to $9.84 ft$ )
Primary Application: Interfacing between raw material trucks, warehouse floor levels, and heavy Z-type vertical reciprocating conveyors (VRCs)

This customized Fixed Scissor Lift Platform has been deployed as a hydraulic transition lift system to optimize the finished product logistics at CFMOTO’s high-speed electric vehicle production facility in Hangzhou, China. CFMOTO, a global leader in powersports and off-road vehicles, required a seamless, high-frequency material transfer system to bridge the vertical gap between their active warehouse floor, logistics delivery vehicles, and multi-story Z-type vertical conveyors lifting to the 4th floor.

Moving heavy assembled electric vehicles on wheeled transport carts requires a perfectly flat, zero-gap transition interface. Even minor level discrepancies or loose ramp plates can cause transport carts to tilt, damaging the newly finished electric vehicles or risking operator injury.

To solve this, our engineering team designed and manufactured six custom hydraulic scissor transition platforms. These units act as adjustable vertical adapters, synchronizing dock levels with transport trucks and heavy vertical lifts, designed in compliance with European EN 1570-1 lifting table safety standards.

Challenge & Solution

Challenge

The core technical challenge of the CFMOTO logistics line was bridging three incompatible transfer interfaces: the cargo trucks, our transition platforms, and the Z-type vertical conveyor cage. To resolve this, we engineered a unique dual-sided hinged flap system on each of the six platforms.

On the conveyor-facing side, we integrated a heavy-duty, 3-meter-wide hydraulic hinged flap. When the platform aligns with the vertical conveyor, this flap lowers hydraulically, forming a rigid, seamless steel bridge directly into the conveyor cage.

On the opposite side, which faces the incoming logistics trucks, we designed a dual-split manual folding ramp. These two manual folding flaps can be adjusted by operators to adapt to different truck bed widths.

By eliminating the need for separate loose dock plates, our built-in hinged system ensures a fast, safe, and continuous rolling path for electric vehicle carts, protecting the delicate steering and suspension components of the new vehicles from vibration damage.

Solution

Operating in a high-intensity single-shift system, each of the six platforms must lift and lower heavy electric vehicles continuously. To ensure high fatigue life, we engineered the platform framework using heavy-wall J160804 mm structural channel steel, reinforced with an 8mm solid deck plate. The scissor linkages are built with high-tensile steel arms powered by dual

 $Φ90 - Φ70 mm$

hydraulic cylinders.

To provide safety and accessibility, we designed a customized walking stairway and yellow safety handrails on three sides of the platform. This allows operators to easily step onto the platform to guide the vehicles, keeping pedestrian traffic completely isolated from the moving mechanical scissors.

The hydraulic system includes a 4.0 kW low-noise power unit with integrated speed-control throttle valves, allowing our installation team to calibrate the cycle speed precisely under 60 seconds. The electric control box features integrated phase-loss protection and a 6-meter-long power cable with an industrial plug, complying with ISO 12100 safety guidelines.

If your production line requires a customized fixed scissor lift platform to automate vertical product transit, please contact our engineering team for a factory-direct design consultation.

Technical Specifications

Parameter	Delivered Specification / Value (SJG1.0-3.0)
Model Designation	SJG1.0-3.0 Customized Fixed Scissor Lift Platform
Rated Load Capacity	1,000 kg (2,204 lbs) per platform
Platform Table Dimensions	$3, 000 mm \times 2, 000 mm$ ( $9.84 ft \times 6.56 ft$ )
Adjustable Lifting Height (Stroke)	$700 mm$ to $3, 000 mm$ ( $2.30 ft$ to $9.84 ft$ )
Lifting Mechanism Type	Electro-hydraulic dual-cylinder scissors
Conveyor-Facing Flap	$3, 000 mm$ wide active hydraulic hinged transition plate
Truck-Facing Flap	Dual-split adjustable manual folding flaps (2 units)
Lifting Hydraulic Cylinders	Dual cylinders, Bore/Rod: $Φ90 - Φ70 mm$
Hydraulic Hose Diameter	$Φ22 mm$ heavy-walled high-pressure hoses
Pump Power Station	4.0 kW with integrated speed-control throttle valve
Platform Frame Material	Heavy structural channel steel J160804 mm
Platform Deck Surface Thickness	4 mm (0.15 in) Solid Anti-Slip Steel Plate
Pedestrian Safety Accessories	One set of steel pedestrian stairs + 3-side yellow safety handrails
Electrical Cabinet Brand	Delixi electrical components with phase-loss & emergency stop protection
Power Supply Requirements	3-Phase 4-Wire, 380V AC, 50Hz with 6m heavy cable
Equipment Protective Color	RAL6017 Green Gloss Finish

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Fixed Scissor Lift Platform for CFMOTO Electric Vehicle Assembly

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