Our FZPT-10 10-Ton Hydraulic Coil Upender is engineered to eliminate high-risk floor-level handling of heavy steel coils, wire rods, or paper rolls. It rotates 10,000 kg loads smoothly up to 90 degrees in under 60 seconds, establishing a safer workshop environment and streamlining your material flow.
V-Cradle Dynamic Positioning: Prevents cylindrical loads from rolling during tilting via adjustable screw-rod spacing.
Heavy-Gauge Tubing Frame: Welded with 200x100x8mm Q235B tubes and reinforced with 14# channel steel to resist high torsional stresses.
Multi-Tier Hydraulic Safety: Combines velocity-fuse check valves, Japanese NOK seals, and an 11 kW pump pack to secure the platform against pressure loss.
| Parameter | Technical Specification (FZPT-10) | Customization Options & Details |
| Model Number | FZPT-10 | Fully configurable series (1 to 50 Tons available) |
| Rated Load Capacity | 10,000 kg (10 Tons) | Dynamic test capability up to 125% rated load |
| Tilting Platform Dimensions | 3,000 mm x 3,000 mm | Width and length can be extended based on largest coil size |
| Operating Space Required | 6,500 mm x 3,100 mm | Structural layout can be modified to fit tight footprint constraints |
| Platform Height (Closed) | 800 mm | Pitless/floor-mounted or flush pit-mounted options optional |
| 90-Degree Tilting Speed | 60 Seconds / cycle | Adjustable speeds via proportional throttle valving |
| Hydraulic Cylinders | 4 Units (Φ 160 mm Bore) | Double-acting, hard-chrome plated piston shafts |
| Hydraulic Hose Rating | Φ 22 mm, 3-layer steel wire mesh | Reinforced braided high-pressure hose for harsh cycles |
| Motor Specifications | 11 kW, AC380V, 50Hz, 3-Phase | Supports AC220V, AC440V, AC480V, and 60Hz grids |
| Electrical Components | Schneider (Contactor) / Delixi (Sensors) | Siemens PLC, Allen-Bradley, or Omron brands optional |
| Platform Deck Surface | 8 mm checkered carbon steel plate | Polyurethane padding or nylon backing optional for soft coils |
| Chassis Structural Material | Q235B steel rectangular tube (200x100x8mm) | H-beam frame available for ultra-heavy metallurgy industries |
| Main Pivot Shaft | Φ 80 mm solid 45# carbon steel | Integrated heavy-duty self-lubricating bronze bearings |
| Active Safety Seals | NOK brand (Japan imported) | High-temperature fluororubber seal kits optional |
Heavy-Gauge Q235B Framework: Both the tilting platform and the lower foundation frame are fabricated from 200 x 100 x 8 mm structural rectangular tubing, reinforced with 14# channel steel longitudinal girders.
Anti-Slip Checkered Decking: The 3000 x 3000 mm workspace is covered with 8 mm thick checkered steel plates, preventing lateral shifting or scratching of the load during tilting.
Heavy-Duty Solid Pivot Shaft: The main tilt axis is driven through dual Φ 80mm solid 45# carbon steel shafts, designed to withstand high radial shear stresses.
Energy-Absorbing Foundation Dampers: Integrated elastomer shock absorbers cushion the platform during high-inertia transitions, protecting the foundation from impact damage.
Quad-Cylinder Synchronized Lifting: Features four custom-built Φ 160 mm hydraulic cylinders with chrome-plated piston rods to distribute lifting forces evenly across the platform.
Central High-Pressure Power Pack: Driven by an 11 kW AC380V/50Hz electric motor paired with a high-pressure gear pump, delivering optimal oil displacement.
Imported Japanese Seal Group: Cylinders are fitted with imported Japanese NOK seal rings to ensure zero-leakage performance under continuous high-pressure conditions.
Electro-Proportional Valve Control: An electronic proportional flow controller governs oil delivery, enabling smooth, vibration-free angular acceleration and deceleration.
Adjustable V-Shape Cradles: Features blue-painted structural steel support blocks with built-in roller assemblies to secure coils of varying widths.
Threaded Adjustment Rod System: The spacing of the cradles is adjustable via a heavy-duty Q235B screw rod mechanism to match workpiece diameters.
Integrated Anti-Tip Guarding: A heavy-duty vertical retaining plate stands at 90 degrees, offering a reliable mechanical backstop for uprighted rolls.
Pipeline Rupture Fail-Safe Protection: Outfitted with velocity-fuse check valves directly integrated into the cylinder ports, instantly locking the platform in position if a hose fails.
Hydraulic Overload Safety Relief: The hydraulic manifold contains a relief valve that bypasses oil to the reservoir if loads exceed the 10,000 kg threshold.
Electrical Phase Loss & Overcurrent Protection: The main control box features phase-loss monitoring relays to prevent motor burnouts from industrial grid instability.
Emergency Manual Gravity-Down Descent: Contains a manual lowering bypass valve, allowing safe platform recovery to horizontal level during electrical blackouts.
Industrial Application: Steel service centers, stamping plants, and metal slitting facilities.
Target Load Profile: 10-Ton hot-rolled and cold-rolled steel coils, brass strips, and galvanized metal coils.
Process Solution: Avoids the hazardous practice of slinging steel coils with overhead cranes to tilt them. This system rotates coils 90° so their inner core is horizontal, allowing forklift rams or slitting-line turnstiles to slide into the coil immediately.
Industrial Application: Wire drawing mills, cable manufacturing lines, and shipping bays.
Target Load Profile: 10,000 kg wire rod coils, structural rebar coils, and large electrical cable reels.
Process Solution: Uprights eye-to-sky coils directly onto shipping pallets, automating the downstream palletizing process and keeping heavy machinery from damaging fragile wire layers.
Industrial Application: Large-scale paper mills, plastic film extrusion plants, and foil finishing shops.
Target Load Profile: Industrial paper rolls, aluminum foil spools, and heavy rubberized rollers.
Process Solution: Securely cradles cylindrical materials on the adjustable V-groove platform, eliminating edge tearing and layer deformation when placing horizontal manufacturing rolls upright onto logistics pallets.
For this heavy-duty series, we can engineer load capacities up to [300] tons, with platform dimensions and lifting heights customized to your operational envelope. Requirements exceeding our standard engineering matrix will undergo a Finite Element Analysis (FEA) by our engineering team to ensure structural viability before proposing a solution.
To initiate the engineering proposal, please provide the following baseline data:
Rated Load Capacity
Maximum Lifting Height & Closed Height
Platform Dimensions (L x W)
Duty Cycle (e.g., operational cycles per hour/day)
Environmental Conditions (e.g., indoor/outdoor, washdown, explosion-proof)
Pit depth or overhead clearance constraints
Yes. The control systems can be equipped with standard communication protocols (e.g., Profinet, Modbus, Ethernet/IP) utilizing [Siemens / Allen-Bradley / Omron] PLCs. This ensures seamless I/O signal synchronization with upstream/downstream conveyors, AGV/AMR units, and your central control room.
Every custom unit undergoes a mandatory Factory Acceptance Test (FAT) prior to dispatch. This includes continuous operational testing at 100% rated load, static overload testing at [120% / 125%] capacity, and the physical triggering of all mechanical anti-fall and hydraulic safety interlocks. FAT documentation and video proof are included in your engineering package.
Upon final approval of the General Arrangement (GA) drawings, the manufacturing lead time is typically 4 to 8 weeks. Oversized structural components are engineered with a modular design to fit into standard shipping containers (20FT/40HQ). On-site assembly utilizes pre-engineered bolted flange connections and heavy-duty aviation plugs, strictly eliminating the need for field welding.
We provide a standard [12/24]-month warranty covering the structural frame and primary hydraulic/electrical components. To minimize operational downtime, a comprehensive set of standard consumables (e.g., cylinder seal kits, travel switches, relays) is shipped alongside your equipment. During the warranty period, replacement parts for non-human-induced failures are dispatched via priority air freight (DHL/FedEx) within 48 hours.
Beyond the warranty, we guarantee lifetime engineering support. Your custom equipment's CAD drawings, electrical schematics, and BOM (Bill of Materials) are permanently archived in our system. This ensures you receive uninterrupted remote troubleshooting, maintenance guidance, and exact spare parts matching for the entire lifecycle of the equipment.
Gradin Machinery is a leading manufacturer specializing in aerial work platforms and hydraulic lifting solutions. With ISO & CE certifications, we provide safe, reliable, and customized equipment for global industrial needs
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