Continuous removal of heavy production scrap and shop floor waste often creates dangerous congestion around mezzanine floor openings. This custom non-standard industrial waste reciprocating lift delivers high-efficiency vertical transport using integrated 304 stainless steel roller beds directly accessible by forklifts.
Heavy-Duty Scrap Handling: 400kg rated load capacity engineered specifically for 1200x1400mm industrial waste pallets.
Forklift-Integrated Conveyors: 304 stainless steel powered roller lines equipped with specialized forklift insertion pockets.
High Throughput Elevation: 30m/min lifting speed driven by a 7.5kW VFD motor delivering 20 pallets/hour capacity.
| Technical Parameter | Specification Value | Customization Status |
| Equipment Purpose | Industrial Production Scrap & Waste Handling | Non-Standard Customization Available |
| Equipment Type | Reciprocating Vertical Reciprocating Conveyor | Non-Standard Customization Available |
| Rated Load Capacity | 400 kg | Fully Customizable to Client Specifications |
| Vertical Travel Height | 3400 mm (1st Floor to 2nd Floor ) | Fully Customizable to Client Specifications |
| Floor Opening Size | W2500 * D1800 mm | Fully Customizable to Client Specifications |
| Lifting Speed | 30 m/min | Fully Customizable to Client Specifications |
| Drive Motor | 7.5 kW AC380V 50Hz Guomao VFD Motor | Standard Configuration / Custom Motors Available |
| Conveyor Roller Type | 304 Stainless Steel Powered Rollers | Fully Customizable to Client Specifications |
| Pallet Compatibility | 120014001500 mm Standard Pallet | Fully Customizable to Client Specifications |
| Conveyor Layout | 3 Units Roller Lines with Forklift Pockets (1.3x3m, 1.3×1.6m, 1.3×1.5m) | Fully Customizable to Client Specifications |
| Throughput Capacity | >= 20 Pallets / Hour | Fully Customizable to Client Specifications |
| Cabin Inner Dimension | W1500 * L1600 * H2000 mm | Fully Customizable to Client Specifications |
| Outer Guarding & Enclosure | Orange ED6D00 Diamond Wire Mesh + 2x Fast PVC Roll-Up Doors | Fully Customizable to Client Specifications |
| Control System & HMI | Siemens PLC + 10-inch Touchscreen (IP55 Cabinet) | Fully Customizable to Client Specifications |
| Pit Depth | 0 mm (Pitless Installation) | Fully Customizable to Client Specifications |
Constructed with 1004mm square steel tubing and a cabin built from 100504mm rectangular structural steel with 4mm solid steel platform plating, this vertical lift provides rigid alignment across a 3400mm stroke. Structural integrity is reinforced by a 12060*4mm top frame structure with 8mm steel plates. Corrosion-resistant 304 stainless steel roller conveyors handle harsh scrap materials without surface degradation. Dual 20A-1 heavy-duty chains drive movement along T90 cabin guide rails and TK5A counterweight rails. The exterior features high-visibility orange ED6D00 industrial powder coating with protective diamond mesh cladding. For material safety guidelines, see OSHA material handling standards
Engineered for continuous duty in industrial environments, the upper frame includes an integrated inspection platform with access ladders for fast servicing of the 7.5kW Guomao VFD drive assembly and counterweight mechanisms. The IP55 rated control enclosure isolates electrical systems from shop floor dust and humidity. All equipment includes a comprehensive 12-month mechanical and structural warranty, backed by remote diagnostic telemetry available through the PLC interface.
Automated logistics flow is orchestrated by a Siemens PLC integrated with a 10-inch color touchscreen HMI for intuitive floor status monitoring. Forklift operators effortlessly feed waste pallets onto ground level roller beds (1.3x3m) fitted with entry guide pockets, seamlessly bridging the 2500x1800mm floor opening without manual intervention. Transition rollers ensure smooth pallet transfer between cabin and floor conveyors, as detailed in our Industrial Waste VRCs
Operation safety is secured through multi-layered mechanical safeguards and active sensor arrays compliant with global ANSI safety protocols
Anti-Drop Safety Gear: Dual mechanical safety clamps lock the cabin instantly if chain slack occurs.
Impact Polyurethane Buffers: Resilient polyurethane buffers installed at stroke limits absorb terminal kinetic energy.
Enclosed Mesh Shaft: Full-height orange diamond wire mesh cladding prevents material spillage into work spaces.
Fast Motorized Barrier Doors: Dual motorized PVC roll-up doors seal access portals during cabin movement.
Optoelectronic Safety Curtains: 2 pairs of 500mm height safety light curtains halt motion immediately upon beam interruption.
Metal Scrap & Stamping Waste Logistics: Elevating metal shavings and scrap bins from stamping pits to upper collection mezzanine levels.
Manufacturing Waste Management: Transferring bulk packaging trash, cardboard, and wooden pallets away from active assembly zones.
Chemical & Plastic Scrap Circulation: Transporting non-hazardous chemical drums and plastic regrind containers across multi-level facilities.
Machining Shop Waste Discharge: Moving coolant-soaked metal turnings in 1200x1400mm standard pallets from 1st floor to 2nd floor disposal bays.
Forklift-Mediated Floor Transfer: Direct forklift loading onto motorized roller conveyors where floor pits cannot be excavated, such as described in Vertical Freight Lifts
Regulated Material Disposal Lines: Closed-shaft waste lifting requiring dust containment and automated PVC door barriers.
For this heavy-duty series, we can engineer load capacities up to [300] tons, with platform dimensions and lifting heights customized to your operational envelope. Requirements exceeding our standard engineering matrix will undergo a Finite Element Analysis (FEA) by our engineering team to ensure structural viability before proposing a solution.
To initiate the engineering proposal, please provide the following baseline data:
Rated Load Capacity
Maximum Lifting Height & Closed Height
Platform Dimensions (L x W)
Duty Cycle (e.g., operational cycles per hour/day)
Environmental Conditions (e.g., indoor/outdoor, washdown, explosion-proof)
Pit depth or overhead clearance constraints
Yes. The control systems can be equipped with standard communication protocols (e.g., Profinet, Modbus, Ethernet/IP) utilizing [Siemens / Allen-Bradley / Omron] PLCs. This ensures seamless I/O signal synchronization with upstream/downstream conveyors, AGV/AMR units, and your central control room.
Every custom unit undergoes a mandatory Factory Acceptance Test (FAT) prior to dispatch. This includes continuous operational testing at 100% rated load, static overload testing at [120% / 125%] capacity, and the physical triggering of all mechanical anti-fall and hydraulic safety interlocks. FAT documentation and video proof are included in your engineering package.
Upon final approval of the General Arrangement (GA) drawings, the manufacturing lead time is typically 4 to 8 weeks. Oversized structural components are engineered with a modular design to fit into standard shipping containers (20FT/40HQ). On-site assembly utilizes pre-engineered bolted flange connections and heavy-duty aviation plugs, strictly eliminating the need for field welding.
We provide a standard [12/24]-month warranty covering the structural frame and primary hydraulic/electrical components. To minimize operational downtime, a comprehensive set of standard consumables (e.g., cylinder seal kits, travel switches, relays) is shipped alongside your equipment. During the warranty period, replacement parts for non-human-induced failures are dispatched via priority air freight (DHL/FedEx) within 48 hours.
Beyond the warranty, we guarantee lifetime engineering support. Your custom equipment's CAD drawings, electrical schematics, and BOM (Bill of Materials) are permanently archived in our system. This ensures you receive uninterrupted remote troubleshooting, maintenance guidance, and exact spare parts matching for the entire lifecycle of the equipment.
Gradin Machinery is a leading manufacturer specializing in aerial work platforms and hydraulic lifting solutions. With ISO & CE certifications, we provide safe, reliable, and customized equipment for global industrial needs
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